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In modern industrial automation, precision and reliability are everything. From packaging lines to labeling systems, even the most minor detection error can disrupt production & result in costly waste. One device that plays a critical role in maintaining accuracy and consistency is the Datalogic TL10-011 (S917660100) Contrast Sensor. Known for its high detection performance & dependable operation, this compact sensor has become a preferred choice for automation engineers and Datalogic Suppliers in Kuwait worldwide.
This guide takes a closer look at the TL10-011 sensor—its features, working principle, benefits, and diverse industrial applications.
Understanding the Datalogic TL10-011 (S917660100)
The Datalogic TL10-011 (S917660100) is a high-precision contrast sensor designed to detect differences in color, tone, or brightness between a target and its background. It is commonly used in industrial processes that require accurate positioning, mark detection, or print registration.
This model belongs to Datalogic’s TL series, known for its advanced contrast-sensing technology, compact design, & consistent performance in fast-moving production environments. The TL10-011 is equipped with a powerful LED emission source & advanced optical filters that enhance contrast differentiation, even in challenging lighting conditions.
Datalogic TL10-011 Contrast Sensor: Key features
High-Speed Response Time
With its rapid response time, the TL10-011 can detect even tiny changes in light intensity. This makes it perfect for fast production lines, where timing and quality are critical.
RGB Emission Technology
The sensor uses RGB (Red, Green, Blue) LED light and automatically selects the best color channel for contrast detection. This makes it most suitable for performing accurately on different types of materials and colors.
Compact and Robust Design
Designed to Perform: Built for factory settings, the TL10-011 is enclosed in a rugged housing that resists vibration, dust, and temperature variation. It is small and can be installed in equipment or a narrow space.
Manual and Remote Teach-In Options
The system is set up with a manual teach-in push button or remote setup for highly flexible installation and adjustment. This, in turn, has the advantage that when it is time to configure, calibration occurs consistently across all uses.
Excellent Signal Stability
The TL10-011 is engineered for reliable signal strength, even in changing light or on shiny, reflective, or textured surfaces.
Multiple Output Modes
It is compatible with multiple control systems and automation equipment due to its NPN and PNP output configurations.
How the Datalogic TL10-011 Works
Compare sensors such as the TL10-011, which detect light reflectance. The sensor projects light onto a surface and detects reflected light. As a result, the reflected light intensity is altered if there is a color or tone difference between them (e.g., if a black mark is printed on a white label).
The TL10-011 senses the change and transmits an output signal to a control system that initiates processes like cutting, labeling, or positioning. With its RGB LED system, the sensor determines which wavelength yields the most significant contrast between the mark and the background – ensuring consistent detection accuracy.
Advantages of the Datalogic TL10-011
Unmatched Accuracy in Mark Detection
The TL10-011 excels at detecting registration marks or printed symbols for accurate cutting, labeling, and product alignment. This reduces the potential for manufacturing mistakes and increases general process productivity.
Increased Production Speed
The TL10-011 is fast enough to allow machines to run at higher speeds without sacrificing accuracy. This is advantageous for the industry, which requires high-throughput products such as packaging, printing, and labeling.
Reduced Downtime
Its user-friendly configuration and stable operation mean it requires recalibration or service less often than competing instruments. The teach-in function allows operators to make fast set-up changes without wasting time during production changeovers.
Versatile Application Range
The TL10-011 performs well with metallic films /plastic foils, paper, and fabric-based materials. Such versatility of application allows it to be used it in a variety of industries.
Improved Quality Control
Accurate marking detection and timing produce better quality output. Manufacturers can achieve tighter product tolerances by reducing misalignment and print registration errors.
Datalogic TL10-011 Common Uses
The Datalogic TL10-011 (S917660100) works in many commercial and industrial applications, such as:
- Characteristics of the Products Packaging lines: Inspection of registration marks for precise cutting and sealing.
- Printing Presses: To maintain exact print position and prevent offset errors.
- Labelers: Identify the leading and/or trailing edges of a label for precise application to bottles, boxes, or packaging.
- Food & Beverage: Inspecting product placement and label presence under varying light conditions.
- Textile: Contrasting patterns for detecting the cloth and for aligning.
- Electronics Manufacturing: For the accurate placement of components or printed marks on a circuit board.
It is suitable for everywhere in Automation.
Reasons to Choose Reputable Datalogic Distributors
It isn’t easy to determine which suppliers are the right ones when it comes to ensuring that the products, such as TL10-011, are of high quality. Reliable sources offer not just original parts, but also professional help, warranty support, and fast shipping. They assist users in integrating sensors without difficulty into the system and also offer post-sales services for support after sale for service/maintenance/ replacement.
Partnering with knowledgeable suppliers means you can be sure that what is already a substantial financial outlay in technology will deliver value throughout its service life.
The Future of Automation with Contrast Sensors
The need for sensors such as the Datalogic TL10-011 is even more critical now that industries are adopting increasingly intelligent, ever more connected manufacturing processes and technologies. Real-time monitoring, predictive maintenance, and data-based decision support can be realised with high-accuracy sensor systems as the basis of Industry 4.0 approaches.
With continued progress in optics and AI, contrast sensors of tomorrow promise to be more accurate, self-calibrating, and network-integrated – raising efficiency and productivity across industry.
In Conclusion
The Datalogic TL10-011 (S917660100) Contrast Sensor is a versatile, reliable, and high-precision tool that delivers outstanding performance in industrial automation. From packaging to labeling and printing, it ensures consistency, efficiency, and accuracy in every operation.
For businesses seeking authentic Datalogic products and expert technical support, Apex Global Solutions LLC stands out as a leading Datalogic supplier, offering genuine components, professional guidance, and dependable after-sales service to help you achieve seamless automation performance.